Anodize Aluminum Using the Sanford Process Available at
D-CHN
Anodize
aluminum and anodizing processes is the combining science with nature
to create one of the world's best metal finishes. For over 40 years
D-CHN has been providing aluminum finishing processing of components
and products to a wide range of industries.
Today, D-CHN is solving aluminum anodize finishing
problems and supplying quality finishes for all of the following
industries:
| Medical and Pharmaceutical |
Marine Accessories |
| Consumer Products |
Industrial Machinery |
| Hardware and Tools |
Automotive |
| Computer Components |
Military Suppliers |
| Gears and Pulleys |
Advertising Specialties |
| Writing Instruments |
Electronics |
| Cookware and Serving Pieces |
Camping and Hiking Equipment |
| Cosmetics and Fashion |
Aerospace Technologies |
| AND MORE |
Anodize or anodizing aluminum is an electrochemical
process that thickens and toughens the naturally occurring protective
oxide. The electrical charge and mild acid "oxidize" the surface of the
aluminum, forming microscopic crystals of aluminum oxide. This oxide
surface is very hard, much harder than the base material, but very
thin, often only a thousandth of an inch. The resulting finish,
depending on the process, is the second hardest substance known to man,
second only to the diamond.
The anodize coating is part of the metal, but has a
porous structure, which allows secondary infusions, (i.e. organic and
inorganic coloring, lubricity aids, etc.). The anodized layer prevents
further oxidation, so the piece will not "rust" or corrode any further,
and also makes the surface much more wear and scratch resistant.
Anodize a product will lead to extremely long life span
and significant economic advantages through maintenance and operating
savings. Anodizing is a reacted finish that is integrated with the
underlying aluminum for total bonding and unmatched adhesion.
A lower initial finishing cost combines with lower
maintenance costs for greater long-term value.
D-CHN uses two types of anodizing processes, sulfuric
anodize and Sanford Process Hardcoat® anodizing.
Sulfuric anodize, commonly referred to as Type II
anodizing, is formed by using an electrolytic solution of sulfuric acid
at room temperature. This will produce a generally clear coating. 1/3
of the coating thickness will build up per surface and 2/3 will be
penetration.
Type II sulfuric anodizing provides for several
desirable qualities such as:
- Corrosion Resistance
- Durability
- Electrical Insulation
- Can be dyed various colors
Sulfuric anodize coatings are often sealed to enhance
corrosion resistance, lock in dyes, or both.
Hardcoat anodize, commonly referred to as Type III
anodizing, is formed by using an electrolytic solution of sulfuric
acid. This will produce a generally gray coating .001" to .002" thick
with 50% buildup and 50% penetration.
Hardcoat anodizing provides for several desirable
qualities such as:
- Corrosion Resistance
- Very High Durability
- Electrical Insulation
D-CHN use of the Sanford Process® for hard
coat anodize has the additional advantages over traditional hard coat
anodize
- Dying with bright colors (when the Sanford Quantum
Process® is used)
- Allows hard coating of all aluminum alloys including
2000 series and all cast alloys
- Higher abrasion resistance
- Uniformity of coating
About D-CHN
For more than forty years, D-CHN has been polishing its reputation for
unsurpassed excellence. With D-CHN’s ISO-9001:2008 certified
Quality System and strict quality controls in place, our company holds
a leading position in the industry and provides state-of-the-art
anodizing and metal finishing services covering a wide range of
customer needs.
Aluminum Finishing and Anodizing
Processing Available from D-CHN
One Shorr Court •
Woonsocket, RI 02895
Tel - (401) 597-5000 • Fax - (401) 597-5485
© 2010 D-CHN LLC
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